石家庄砂土地层土压平衡盾构渣土改良试验研究

Experimental Study on the Soil Conditioning in EPB Shield Tunnelling in the Shijiazhuang Sandy Soil Stratum

  • 摘要: 砂土地层流动性较大,是典型的力学不稳定地层。土压平衡盾构在砂土地层条件下施工时,容易出现刀盘、刀具等异常磨损、刀盘扭矩和推力增大、开挖面失稳崩塌、喷涌等问题。基于此,文章以石家庄地铁1号线2期某区间砂土地层土压平衡盾构施工为例,首先进行室内渣土改良剂试验、坍落度试验和搅拌试验,而后将试验成果应用于施工现场,并对土体改良后的施工数据进行了分析。结果表明:泡沫浓度为6%、泥浆浓度为16%时改良剂性能较好,满足盾构施工要求;泥浆注入比为8%、泡沫注入比为60%是最佳改良方案,此时坍落度在100~200 mm范围内,搅拌扭矩小,且波动幅度低;在一定范围内,随泡沫注入比的增加,掘进时的扭矩切深指数、螺旋机扭矩、土舱土压波动等都会减小,有利于盾构施工,但泡沫注入不宜过量。

     

    Abstract: Sandy soil is a typical mechanical unstable stratum with poor flow behaviors. When an earth pressure balance shield drives in the sandy soil stratum, it is prone to abnormal wear of the cutterhead and cutters, increase of torque and thrust of the cutterhead, failure and collapse of the working face, blow-out and other problems. In regards to this, taking a certain running tunnel section of Phase 2, Shijiazhuang Metro Line 1 as an example, where the earth pressure balance shield driving in the sandy soil stratum, it first conducts lab tests on soil conditioner, slump and mixing, and then applies the test results to the construction site, finally analyzes the construction parameters after soil conditioning. The results show that the performance of the soil conditioner is better when the foam concentration is 6% and the slurry concentration is 16%, meeting the requirements of shield construction; the best soil conditioning option is the slurry injection ratio of 8% and foam injection ratio of 60%, with the slump in the range of 100- 200 mm, as well as small stirring torque and low fluctuation; within a certain range, with the increase of the foam injection ratio, the indices of torque penetration, screw conveyor torque and soil pressure fluctuation in the soil chamber during tunnelling will be reduced, which is conducive to shield construction, but the foam injection should not be excessive.

     

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