硬岩掘进机高压水砂前混破岩影响因素试验研究

Experimental Study on Influence Factors of Rock Breaking with High-pressure Premixed Abrasive Water Jet in Hard Rock Tunnel Boring Machine

  • 摘要: 将前混合磨料水射流破岩技术应用于硬岩掘进机(TBM)上,有望解决隧道施工过程中遇到高强度岩石时,传统滚刀破岩效率低、成本高的难题,但前混合磨料水射流破岩受多种因素影响,系统复杂,在TBM破岩掘进领域的应用还不够成熟。基于此,利用高压水、砂破岩试验装置,开展了固定状态下喷头定时、移动状态下喷头定速的对比试验,研究不同静水压、射距、喷嘴的运动状态对磨料平均消耗量以及破岩坑槽深度和宽度的影响,针对破岩宽度效果,各因素影响大小依次为移动状态、射距、静水压;针对破岩深度,各因素影响大小依次为移动状态、静水压、射距。通过探究前混合磨料水射流技术的破岩最佳参数,为TBM的新型破岩技术研究提供依据。

     

    Abstract: The application of the rock breaking technique with premixed abrasive water jet to the hard rock tunnel boring machine (TBM) is expected to solve the problems of low efficiency and high cost of traditional rock breaking with the disc cutter when high strength rock is tunneled during tunnel construction. However, rock breaking with the premixed abrasive water jet is affected by many factors and the system is complex, and its application in TBM rock breaking and tunnelling field is not mature enough. By making use of the comparative research method and the rockbreaking experimental device with high-pressure water and sand, the comparative tests are performed for fixed sprinkler at fixed time and mobile sprinkler at a constant speed, to study the influence of different hydrostatic pressure, injection distances and moving state of the sprinkler on the average consumption of abrasive, the depth and the width of the rock-breaking pit. For the rock-breaking width, these factors are sorted by their influence: moving state, injection distance and hydrostatic pressure. For the depth of rock breaking, these factors are sorted by their influence:movingstate,hydrostatic pressure and injection distance. By exploring the best rock breaking parameters of the premixed abrasive water jet technique, a basis is provided for the research of TBM-based new rock breaking techniques.

     

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