浅埋超大断面组合矩形顶管左右密贴顶进施工姿态控制技术研究

Research on Construction Posture Control Technology for Shallow Buried Extra-large Section Combined Rectangular Pipe Jacking with Tight Gaps

  • 摘要: 为更好地解决矩形顶管左右密贴施工时姿态控制及纠偏难题,以深圳地铁12号线沙三站矩形顶管施工为工程背景,研制新型防滚转装置,设计上下多螺旋输送机控制土压,设置可拆卸式洞门钢环作为左右两次密贴顶进施工的洞门结构,结合铰接油缸纠偏、刀盘控制纠偏、打土纠偏等姿态控制技术完成超大断面组合矩形顶管密贴顶进。现场实测数据表明:顶管顶推完成后,左右线管节的水平、垂直偏差在设计控制值以内,满足规范要求,顶管轴线的控制精度较好;分析二次顶进密贴施工对顶管姿态的影响,发现右线顶管姿态与左线顶管姿态拟合良好,左右线顶管密贴间距控制合理,未出现挤碰现象,顶管间距虽比设定值大15%,但仍符合整体顶推施工要求。

     

    Abstract: To better address the issues of posture control and deviation correction during construction of rectangular pipe jacking with tight gaps, this study takes the Shasan Station project of Shenzhen Metro Line 12 as a case study.A new anti-rolling device was developed, the upper and lower multi-screw conveyors for controlling soil pressure was designed, and a detachable steel ring as the tunnel portal structure was installed for left and right pipe jacking with tight gaps. Posture control technologies such as hinged hydraulic cylinder correction, cutterhead control correction, and soil grouting correction were combined to complete the jacking of extra-large section combined rectangular pipes with tight gaps. On-site measurement data show that after the pipe jacking was completed, the horizontal and vertical deviations of the pipe segments in both the left and right lines were within the design control values, meeting the specification requirements, with good control of the jacking pipe axis. The impact of secondary jacking with tight gaps on the posture of the pipe was analyzed, and it was found that the posture of the right line pipe fit well with the left line pipe. The lateral fit distance between the left and right pipes was reasonable, with no collision phenomenon observed. Although the distance between the jacking pipes was 15% larger than the set value, it still met the overall jacking construction requirements.

     

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