Development and Application of TBM-mounted Omni-directional and Normal Deep Anchor Hole Drilling Machine

  • 摘要: 针对高地应力软岩隧道变形引起的TBM卡机施工难题,以新疆XEⅢ标项目为工程背景,分析TBM卡机事故主因,明确指出软岩变形是导致剩余2.3 km段施工进度滞后的主因。基于此,提出一种TBM刀盘后方全周法向系统长强快锚固技术方案,并研制出配套的TBM搭载式全角法向深锚孔钻机。该装备通过摆臂-推进梁联动调节机构(角度调节精度±0.5°)和紧凑型夹钎器模块(体积缩减50%),能够在2.4 m环形狭小空间内实现360°法向系统深锚孔钻孔作业,钻孔深度可达8~12 m;采用模块化接杆技术,使锚孔钻进效率提升至1 m/min。现场应用表明,该技术在TBM工况下能够实现全角法向深锚孔钻孔作业,使锚固施工单元工作周期由800 min/环缩短至300 min/环。

     

    Abstract: To address TBM jamming caused by large deformation in high-stress soft rock tunnels, this study takes the Xinjiang XEⅢ project as a case to analyze the primary causes of TBM jamming accidents. The results clearly indicate that soft rock deformation is the main factor delaying the construction progress of the remaining 2.3 km section. Accordingly, a comprehensive technical solution of omni-directional and normal anchoring with long, rapid and strong features behind the TBM cutterhead is proposed, and a TBM-mounted omni-directional and normal deep anchor hole drilling machine is developed. The equipment incorporates a swing arm-feeding beam linkage adjustment mechanism (angle adjustment accuracy ±0.5°) and a compact drill rod clamp module (50% volume reduction),enabling 360° normal drilling of system deep anchor holes (8-12 m depth) within a confined 2.4 m annular space.The modular rod connection technology improves drilling efficiency to 1 m/min. Field applications demonstrate that this technology can achieve omni-directional and normal deep anchor hole drilling under TBM working conditions,reducing the anchoring cycle from 800 min/ring to 300 min/ring.

     

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