考虑不同磨损形式下的滚刀受力与磨损对比分析

Comparative Analysis of Disc Cutter Forces and Wear under Different Wear Modes

  • 摘要: 基于自主研发的盾构破岩模拟试验装置,开展盾构滚刀回转切削破岩试验,相比线性切割试验,该方法能更真实地还原滚刀实际运动模式和承载状态。结合室内试验与离散单元法,建立滚刀圆周切割数值模型,系统研究正常磨损滚刀与偏磨滚刀在破岩过程中的受力特性、磨损规律以及破岩比能变化。研究结果表明:(1)数值模拟得到的滚刀破岩垂直力与扭矩波动范围与试验结果基本吻合,数值模型能较好地表征室内试验中滚刀切割岩石的动态力学特性;(2)滚刀偏磨会导致垂直力降低 29.9%,同时切向力增加48.6%;(3)工程案例实测数据分析显示,当大量滚刀发生均磨时,盾构推力增大而扭矩基本稳定;当偏磨现象普遍发生时,盾构推力和扭矩均增大,这与数值模拟结果较为一致。

     

    Abstract: Based on a self-developed shield rock-breaking simulation device, rotary cutting and rock-breaking tests of disc cutters were carried out. Compared with conventional linear cutting tests, this method more realistically reproduces the actual motion pattern and loading state of disc cutters. By combining laboratory tests with the discrete element method (DEM), a numerical model for disc cutter circular cutting was established to systematically investigate the force characteristics, wear mechanisms, and specific energy variations of normally worn and eccentrically worn disc cutters during the rock-breaking process. The results show that: (1) the fluctuation ranges of vertical force and torque of disc cutters obtained from the numerical simulations are generally consistent with those measured in laboratory tests, verifying the capability of the numerical model to represent the dynamic mechanical behavior of disc cutters in rock cutting in laboratory tests ; (2) eccentric wear of disc cutters leads to a 29.9% reduction invertical force and a 48.6% increase in tangential force; (3) engineering case data analysis indicates that when a large number of disc cutters undergo uniform wear, the shield thrust increases while the torque remains essentially stable.In contrast, when eccentric wear becomes prevalent, both shield thrust and torque increase, which is consistent with the numerical simulation results.

     

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