盾构泥饼分解剂作用效果评价试验及应用研究

Experimental Evaluation and Application Study on the Shield Muck Cake Decomposition Agents

  • 摘要: 针对盾构泡舱处置泥饼过程中泥饼分解剂作用效果评价困难以及分解剂参数难以精准确定的问题,以某盾构隧道工程为研究背景,研制泥饼压制装置和泥饼分解作用评价装置,通过泥饼压制装置对结泥饼地层土体压制泥饼试件,研究泥饼在不同分解剂类型和浓度下的分解规律,筛选出最优泥饼分解剂,并开展现场盾构泡舱处理应用研究。结果表明:(1)泥饼在水中分解过程可分为初始吸水、快速分解和稳定3个阶段,其中泥饼在初始吸水阶段先吸水再分解,快速分解阶段分解速率高,分解质量快速增大,稳定阶段分解质量基本不再增加;(2)泥饼试件在浓度为6%的分解剂A溶液中分解效果最佳;(3)注入分解剂溶液泡舱处理后,刀盘泥饼被有效清除,盾构掘进推力与刀盘扭矩均有一定程度的减小,推进速度明显增加,验证了优选的分解剂实际泡舱处置泥饼的效果较好。

     

    Abstract: In response to the challenges in evaluating the performance of decomposition agents in the treatment of muck cakes in shield air bubble chamber, and the difficulty in accurately determining the optimal agent parameters,this study, based on a shield tunnel project, developed a muck cake compaction device and a decomposition effect evaluation device. Muck cake specimens were fabricated by compacting muck cake-prone formation soils using the compaction device, and their decomposition behavior under different types and concentrations of decomposition agents was investigated. The optimal decomposition agent was identified and subsequently applied in the shield air bubble chamber treatment. The results indicate that: (1) The decomposition process of muck cakes in water can be divided into three stages: initial water absorption, rapid decomposition, and stabilization. In the initial stage, muck cakes first absorb water and then start decomposing; during the rapid decomposition stage, the decomposition rate is high and decomposition mass increases rapidly; in the stabilization stage, the decomposition mass no longer significantly increases. (2) The best decomposition performance for muck cake specimens was achieved using decomposition agent A with 6% concentraion. (3) After injecting the decomposition agent solution into the shield chamber, the muck cake on the cutterhead was effectively removed, resulting in noticeable reductions in shield thrust and cutterhead torque, as well as a significant increase in advance rate, confirming the excellent practical effectiveness of the selected decomposition agent in muck cake treatment.

     

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