北山螺旋斜坡道TBM施工直线段与曲线段滚刀磨损对比分析

Comparative Analysis of Disc Cutter Wear in Straight and Curved Sections during TBM Excavation of the Beishan Spiral Ramp#br#

  • 摘要: 为分析螺旋型隧道TBM施工中滚刀磨损规律,通过收集北山螺旋斜坡道TBM施工滚刀更换与磨损数据,并跟踪获取斜坡道沿线岩体数据,对比分析直线段与曲线段的滚刀更换数量、累积磨损量以及相同围岩条件下的滚刀磨损速率。研究结果表明,曲线段施工中单位掘进距离的滚刀消耗量显著高于直线段,尤其是中心刀异常失效比例增加,以及边刀磨损速率升高;结合滚刀在两种线形中的磨损机理发现,滚刀在曲线段工作时受力不均衡,边刀侧向力显著增加,从而导致其磨损速率增加。

     

    Abstract: In order to analyze the wear characteristics of disc cutters during TBM construction in spiral tunnels, the cutter replacement and wear data obtained from the TBM excavation of the Beishan spiral ramp were collected, and the surrounding rock data along the ramp were obtained. A comparative analysis was conducted on the number of cutter replacements, cumulative cutter wear, and cutter wear rate under similar surrounding rock conditions in straight and curved sections. The results show that the cutter consumption per unit advance in curved sections is significantly higher than that in straight sections, especially the increase in abnormal failure proportion of center cutters and the increase in wear rate of edge cutters. Combined with the wear mechanism of cutters under the two alignment conditions, it is found that the cutters are subjected to unbalanced forces in curved sections, and the lateral forces on edge cutters increase significantly, resulting in an increase in their wear rate.

     

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