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MODERN TUNNELLING TECHNOLOGY 2025, Vol. 62 Issue (5) :78-    DOI:
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Comparative Analysis of Disc Cutter Wear in Straight and Curved Sections during TBM Excavation of the Beishan Spiral Ramp#br#
(1. Key Laboratory of Urban Security and Disaster Engineering of Ministry of Education, Beijing University of Technology,
Beijing 100124; 2. Division of Environmental Engineering, Beijing Research Institute of Uranium Geology, Beijing 100029;
3. CAEA Innovation Center for Geological Disposal of High-Level Radioactive Waste, Beijing 100029)
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Abstract In order to analyze the wear characteristics of disc cutters during TBM construction in spiral tunnels, the cutter replacement and wear data obtained from the TBM excavation of the Beishan spiral ramp were collected, and the surrounding rock data along the ramp were obtained. A comparative analysis was conducted on the number of cutter replacements, cumulative cutter wear, and cutter wear rate under similar surrounding rock conditions in straight and curved sections. The results show that the cutter consumption per unit advance in curved sections is significantly higher than that in straight sections, especially the increase in abnormal failure proportion of center cutters and the increase in wear rate of edge cutters. Combined with the wear mechanism of cutters under the two alignment conditions, it is found that the cutters are subjected to unbalanced forces in curved sections, and the lateral forces on edge cutters increase significantly, resulting in an increase in their wear rate.
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XIANG Yu1 GONG Qiuming1 XIE Xingfei1 HUANG Liu1 WANG Ju2
3 MA Hongsu2
3
KeywordsTunnel boring machine (TBM)   Straight section   Curved section   Disc cutter wear rate     
Abstract: In order to analyze the wear characteristics of disc cutters during TBM construction in spiral tunnels, the cutter replacement and wear data obtained from the TBM excavation of the Beishan spiral ramp were collected, and the surrounding rock data along the ramp were obtained. A comparative analysis was conducted on the number of cutter replacements, cumulative cutter wear, and cutter wear rate under similar surrounding rock conditions in straight and curved sections. The results show that the cutter consumption per unit advance in curved sections is significantly higher than that in straight sections, especially the increase in abnormal failure proportion of center cutters and the increase in wear rate of edge cutters. Combined with the wear mechanism of cutters under the two alignment conditions, it is found that the cutters are subjected to unbalanced forces in curved sections, and the lateral forces on edge cutters increase significantly, resulting in an increase in their wear rate.
KeywordsTunnel boring machine (TBM),   Straight section,   Curved section,   Disc cutter wear rate     
Cite this article:   
XIANG Yu1 GONG Qiuming1 XIE Xingfei1 HUANG Liu1 WANG Ju2, 3 MA Hongsu2, 3 .Comparative Analysis of Disc Cutter Wear in Straight and Curved Sections during TBM Excavation of the Beishan Spiral Ramp#br#[J]  MODERN TUNNELLING TECHNOLOGY, 2025,V62(5): 78-
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