冲刷射流-刀盘旋转耦合作用下超大直径泥水盾构刀盘流场特征

Flow Field Characteristics of an Ultra-large Diameter Slurry Pressure-balanced Shield Cutterhead under the Combined Effects of Scouring Jets and Cutterhead Rotation

  • 摘要: 超大直径泥水盾构冲刷系统优化设计是预防刀盘渣土堆积以及结泥饼问题的重要手段。基于计算流体力学(CFD)方法,建立盾构刀盘前方流场的工程尺度仿真模型,系统分析喷嘴流速、泥水舱压力和刀盘转速对刀盘前方区域流场分布特征的影响,并结合刀盘有效冲刷面积、开挖面支护力以及刀盘扭矩的变化,评估冲刷射流的作用效果。研究结果表明,刀盘整体流场受冲刷射流与刀盘旋转组合影响,无冲刷时刀盘旋转流场中心区域流速较低,易导致渣土堆积与结泥饼。刀盘整体流场中,低速射流受刀盘旋转流场显著影响,于刀盘中心形成涡流。随着喷嘴流速的增加,刀盘中心有效冲刷面积逐渐增大,但增幅逐渐减小。射流流速对开挖面支护压力及刀盘扭矩的影响较小。随着泥水舱压力的增加,流场静水压力与开挖面支护压力呈线性增大,但刀盘扭矩、流场流速及静水压力的分布模式基本不变。随着刀盘转速的增大,刀盘有效冲刷面积增大,冲刷效果由冲刷射流主导逐渐转为由旋转流场主导,为减小旋转流场对冲刷射流的干扰,应适当增强冲刷射流性能;建议盾构掘进时喷嘴入口流速不低于4 m/s,相应刀盘冲刷流量为733 m3/h。

     

    Abstract: To better analyze and evaluate the performance of the cutterhead scouring flow field for an ultra-large-diameter slurry shield, computational fluid dynamics (CFD) techniques were utilized to develop an engineeringscale simulation model of the flow field ahead of the cutterhead. The effects of nozzle inlet velocity, slurry chamber pressure, and cutterhead rotation speed on flow field distribution, effective scouring area, excavation face support force, and cutterhead torque were systematically investigated. The results indicate that the overall flow field of the cutterhead is shaped by the interaction between scouring jets and cutterhead rotation. Without scouring jets, low flow velocity in the central region increases the risk of muck accumulation and shield clogging. Within the overall flow field, the low-velocity jet was significantly influenced by the rotating flow field, leading to the formation of vortices in the central region. Higher nozzle inlet velocity expands the effective scouring area but have minimal impact on the excavation face support force and cutterhead torque. Increased slurry chamber pressure linearly enhances hydrostatic pressure and the excavation face support force, while cutterhead torque, the distributions of velocity and static pressure remain largely unchanged. Additionally, higher cutterhead rotation speed increases the effective scouring area, shifting the scouring mechanism from being predominantly controlled by the scouring jets to being increasingly influenced by the rotating flow field. To minimize interference from the rotating flow field, it is recommended to maintain the nozzle inlet velocity at no less than 4 m/s, which corresponds to a cutterhead scouring flow rate of 733 m3/h. These findings provide valuable insights for optimizing scouring system design to improve shield tunnelling efficiency.

     

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