掺有无碱速凝剂的水泥浆流变性和扩散规律研究

Rheology and Diffusion of Cement Slurry with Alkali-free Accelerator

  • 摘要: 针对水泥浆液凝结时间过长的问题,以P·O42.5级水泥为基体,掺入2%~8%的硫酸铝型无碱速凝剂,选取水灰比为0.6、0.8和1.0的水泥浆,开展初凝时间、流变性能测试和裂隙注浆试验。结果表明:无碱速凝剂掺量每增加1%,不同水灰比的初凝时间分别缩短11.4%、3.9%和3.6%;流变曲线的初始剪切应力τ0随无碱速凝剂掺量增加而提高10%;采用Herschel-Bulkley流变模型能表征浆液流变规律,剪切应力τ0与水化时间t呈线性关系,斜率为27~33 Pa/min,稠度系数Kt亦呈线性关系,斜率均小于0.003 333 Pa·sn-1;通过裂隙注浆试验,建立了水泥浆液扩散半径与注浆时间的定量关系,确定了扩散半径的预测公式,其扩散半径增长系数为160~240,扩散半径增长速率为0.27~0.87。综合试验结果,推荐水灰比为0.6、无碱速凝剂掺量为3%的配比(A2)用于快速堵水,水灰比为1、无碱速凝剂掺量为8%的配比(C2)用于深部渗透注浆。

     

    Abstract: Cement is one of the main materials for grouting in underground engineering, and its setting time and rheological properties play a key role in the engineering. Aiming at the issue of long setting time of cement slurry, this paper takes P·O 42.5 cement as the matrix, incorporates 2%-8% of alkali-free accelerator based on aluminum sulfate, and selects cement slurries with water-to-cement ratios of 0.6, 0.8, and 1.0 for initial setting time, rheological properties, and fracture grouting tests. The results show that for every 1% increase in the dosage of alkali-free accelerator, the initial setting times of slurries with different water-to-cement ratios are shortened by 11.4%, 3.9%, and 3.6%, respectively. The initial shear stress τ0 of the rheological curve increases by 10% with the increase in the dosage of alkali-free accelerator. The Herschel-Bulkley rheological model was used to characterize the rheological behavior of the slurry. The shear stress τ0 is linearly related to the hydration time t, with a slope of (30± 3) Pa/min. The consistency coefficient K has a linear relationship with the hydration time t, with a slope less than 0.003 333 Pa·sn-1. To investigate the diffusion range and laws of the slurry with alkali-free accelerator, the grouting diffusion laws were quantified through fracture grouting experiments, and the radius prediction formula was determined. The growth coefficient of the diffusion radius is 200 ± 40, and the diffusion radius growth rate is 0.57 ± 0.3. Based on the comprehensive experimental results, the mixture proportion with a water-to-cement ratio of 0.6 and an alkali-free accelerator dosage of 3%(A2) is recommended for rapid water blocking, and the mixture proportion with a water-to-cement ratio of 1 and an alkali-free accelerator dosage of 8%(C2) is recommended for deep-penetration grouting.

     

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