复杂地层超大直径泥水盾构掘进刀盘状态判定方法研究——以青岛胶州湾第二海底隧道为例

Method for Determining the Status of Cutterhead of Ultra-large Diameter Slurry Shield Tunnelling in Complex Geological Formations: A Case Study of Qingdao Jiaozhou Bay Second Submarine Tunnel

  • 摘要: 针对复杂地层超大直径泥水盾构施工中刀盘状态难以实时判定的问题,以青岛胶州湾第二海底隧道工程为依托,提出基于掘进参数动态响应的刀盘状态判定方法。通过分析总推力、刀盘扭矩、贯入度等参数演化规律,引入复合参数法(扭矩-贯入度比P、推力-贯入度比Q),建立三类刀盘状态(正常型、泥饼型、刀具磨损型)的量化识别标准。研究结果表明,泥饼型状态下PQ值呈阶跃式突变(均值P=1.86×106 kN·m),伴随推力与扭矩激增、贯入度骤降,刀具偏磨率达100%;刀具磨损型状态可细分为正常磨损(参数平稳)、单一磨损(推力单指标异常)与综合磨损(P值均值0.95×106 kN·m),后者需关注参数滞后性导致的突发失效;工程应用中,P值突破历史阈值(>1.36×106 kN·m)可预警刀具临界失效,预防性换刀可降低事故风险。提出的状态判定方法成功应用于现场施工,显著提升了刀盘异常处置效率。

     

    Abstract: To address the challenge of real-time cutterhead condition assessment during the construction of super-large-diameter slurry shield tunnels in complex strata, this study, based on the Qingdao Jiaozhou Bay Second Subsea Tunnel Project, proposes a cutterhead condition assessment method utilizing the dynamic response of tunneling parameters. By analyzing the evolution patterns of key parameters, including total thrust force, cutterhead torque, and penetration rate, and introducing composite parameters (Torque-Penetration Ratio P and Thrust-Penetration Ratio Q), quantitative identification criteria for three typical cutterhead conditions were established: normal, mud cake formation, and tool wear. The results indicate that under mud cake conditions, the P and Q values exhibit stepwise mutations (with an average P value of 1.86), accompanied by a sharp increase in thrust force and torque, a significant drop in penetration rate, and a tool eccentric wear rate reaching 100%. Tool wear conditions can be further categorized into normal wear (stable parameters), single wear (abnormalities in thrust force only), and comprehensive wear (average P value of 0.95), with the latter requiring attention to sudden failures caused by parameter hysteresis. In practical application, a P value exceeding the historical threshold (>1.36) can serve as an early warning for impending tool failure, enabling preventive tool replacement to mitigate accident risks. The proposed assessment method has been successfully implemented on-site, significantly enhancing the efficiency of cutterhead anomaly response and management.

     

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