基于全周期数据的TBM掘进参数与效率关联性研究——以高海拔古学电站隧道为例

TBM Tunnelling Parameters and Efficiency Correlation Analysis Using Full-cycle Data: A Case Study from the High-altitude Guxue Power Station Tunnel

  • 摘要: 基于古学电站隧道TBM掘进全周期主控参数与停机统计数据,系统分析高海拔环境下TBM掘进参数关联性、效率演化规律及影响机制。结果表明,贯入度与推进速度呈极强正相关关系(R2=0.860),是影响掘进效率的核心因素;高海拔低温环境使花岗岩/闪长岩脆性系数提升,破岩以脆性崩落为主,导致总推力与贯入度极弱相关(R2=0.102),“转速-贯入度协同控制”破岩优势显著;TBM平均利用率为27.17%,施工效率呈现明显的阶段性特征;刀具更换导致的停机频次最高(35%),而TBM维保导致的停机时间最长(19%),对施工进度影响显著;夜班平均进尺(7.285 m)与利用率(33.61%)均高于白班(5.569 m,26.99%),白班人员任务较多(检修、协调),低氧环境下更易疲劳,夜班人员专注掘进作业,工效优势显著。

     

    Abstract: Based on the full-cycle main control parameters and downtime statistics of the TBM used in the Guxue Power Station Tunnel, this study systematically analyzed the correlation between TBM tunnelling parameters, the evolution law of tunnelling efficiency, and the influencing mechanisms under high-altitude environments. The results indicate that the penetration rate and advance rate exhibit a very strong positive correlation (R2=0.860), serving as the core factor controlling tunnelling efficiency. Low temperatures in high-altitude areas increase the brittleness coefficient of granite/diorite, leading to brittle spalling as the main rock-breaking mode. This results in an extremely weak correlation between total thrust and penetration rate (R2=0.102), the rock-breaking advantage of the "rotational speed-penetration rate coordinated control" is obvious. The average TBM utilization rate is 27.17%, it shows distinct phased characteristics in construction efficiency. The tool replacement is the most frequent cause of downtime (35%), while TBM maintenance accounts for the longest total downtime (19%), significantly impacting progress. The average advance (7.285 m) and utilization rate (33.61%) of night shifts are higher than those of day shifts (5.569 m, 26.99%)., Workers in the hypoxic environment on the day shift are engaged in multiple tasks (maintenance, coordination), leading to cumulative fatigue; in contrast, the night shift focuses on tunnelling, demonstrating significant advantages in work efficiency and thus becoming the core period for efficient operation.

     

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