施工期拼装误差对密封垫角部防水性能的影响

Effect of Assembly Errors during Construction on the Waterproof Performance of the Corner Gasket

  • 摘要: 盾构隧道管片在施工过程中极易发生拼装误差,导致接缝渗漏,尤其在密封垫角部处。文章采用数值模拟软件建立盾构管片T字缝拼装模型,研究环缝拼装误差与角部插入空间不足两种拼装误差下密封垫角部的力学特性和防水性能变化规律。通过数值模拟分析,明确了角部易渗漏点位置,确定了角部影响范围,揭示了角部渗漏机理。研究结果表明,环缝为易渗漏处,应分别控制环、纵缝装配力大小,确保密封垫具有足够的预压应力;密封垫角部效应使得角部附近易出现“接触空腔”,导致防水性能下降,应通过优化角部结构等措施来加强防水性能;随着张开量、错台量或角部剩余插入量的增加,角部防水性能逐渐减小,且削弱程度也在不断增大;工程中建议控制环缝张开量小于6 mm、角部剩余插入量小于4 mm,以确保角部密封垫的防水性能。

     

    Abstract: The shield tunnellings are prone to assembly errors during construction that may induce joint leakage, especially at the corners. In this study, a numerical installation model of the T-joint gasket was established to investigate the mechanical behaviour and waterproofing performance of gasket corners under two typical assembly conditions: assembly error of the circumferential joint and insufficient insertion space. The vulnerable leakage location of the gasket at the corner, the extent of corner effect and the mechanisms of corner leakage were revealed through numerical simulation. The results indicate that the circumferential joint is prone to leakage. The assembly forces of circumferential and longitudinal joints should be independently controlled to ensure adequate pre-compression stress of the gaskets. The corner effect of the gasket easily results in the formation of the contact cavity near the corner, leading to a decrease in waterproofing performance. Enhancement measures such as optimizing the corner structure are required to strengthen its waterproofing performance. As the joint opening and offset or the remainder at the corner increases, the waterproofing performance of the gasket at the corner gradually decreases, and the degree of weakening also continues to increase. In practical engineering, it is recommended that the circumferential joint opening be limited to less than 6 mm and the remainder at the corner be controlled below 4 mm, to ensure the waterproofing performance of the corner gasket.

     

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