新型盾体注浆材料及试验研究

New Type of Shield Grouting Material and Experimental Research

  • 摘要: 因盾构机刀盘直径大于盾尾直径、施工超挖等原因,会在盾体与周围土体间形成空隙,造成土体损失并引发土体和地面沉降。为此,研发出一种新型盾体注浆材料,采用A、B双液混合体系进行填充。经试验确定,A液材料为钠基膨润土、水、树胶粉、硅酸镁铝和聚乙烯醇,B液材料为水玻璃、水、羟丙基甲基纤维素和聚乙烯醇。通过系统试验,研究土水比、聚乙烯醇添加量以及A液与B液的体积比对材料性质的影响,比选出较优的配比,并分析注浆材料对盾尾同步注入水泥砂浆性能的影响。研究结果表明:增大土水比和聚乙烯醇的比例会使A液流动度降低、黏度增加;增大A液与B液的体积比会使注浆体的黏度下降、渗透系数增大。合适的配比范围为:土水比1∶3~1∶3.5,聚乙烯醇比例0.01,A液与B液的体积比5∶1~10∶1。注浆材料与盾尾同步注入的水泥砂浆混合后可吸收水泥砂浆中的自由水,从而提高水泥砂浆早期强度并缩短其凝结时间。自研盾体注浆材料与克泥效有相近的性能指标,能够有效降低成本。

     

    Abstract: Due to the diameter of the shield machine cutterhead being larger than the diameter of the shield tail, as well as over excavation and other reasons, there are gaps between the shield body and the surrounding soil, resulting in soil loss and ground settlement. A new type of shield grouting material has been developed, and two liquids A and B have been selected for mixed filling. Through experiments, it has been determined that the A liquid material is sodium based bentonite, water, resin powder, magnesium aluminum silicate, and polyvinyl alcohol, while the B liquid material is water glass, water, hydroxypropyl methyl cellulose, and polyvinyl alcohol. The effects of soil water ratio, polyvinyl alcohol addition amount, and volume ratio of liquid A to liquid B on material properties were studied through experiments. The optimal ratio was selected, and the performance of shield grouting material on synchronous injection of cement mortar into the shield tail was studied through experiments. Research has shown that increasing the soil water ratio and polyvinyl alcohol ratio will reduce the flowability and increase the viscosity of liquid A. Increasing the volume ratio of liquid A to liquid B will decrease the viscosity of the grout and increase the permeability coefficient. The appropriate soil water ratio is 1:3-1:3.5, polyvinyl alcohol ratio is 0.01, and the suitable volume ratio of liquid A to liquid B is 5:1-10:1; The mixture of shield slurry material and cement mortar injected synchronously with the shield tail can absorb free water in the cement mortar, thereby improving the early strength of the cement mortar to varying degrees and shortening the setting time of the cement mortar; The self-developed shield grouting material has similar property indicators to the anti mud effect, which can effectively reduce costs.

     

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