汕头湾海底高速铁路超大直径盾构隧道工程挑战及技术创新

Challenges and Technological Innovations in the Ultra-large Diameter Shield Tunnel of the Shantou Bay High-speed Railway Subsea Tunnel

  • 摘要: 汕头湾海底隧道施工面临超大大直径、超高水压、高烈度地震、高氯盐侵蚀、多工法协同、多活动断裂等极端复杂工况。为攻克上述难题,工程形成了六大关键创新技术:(1)构建“远场探测+近场探测+联合反演”三级协同探测体系,实现不良地质精细化预报;(2)研发适配复合地层盾构机适应性设计技术,优化刀盘刀具、主驱动及盾尾密封结构体系;(3)提出海域断层破碎带“海面—洞内”协同深孔注浆技术,将加固区抗渗系数降至1×10-7 cm/s;(4)建立高烈度地震区抗震防水一体化技术,减隔震效果提升30%,管片接缝防水实现零渗漏;(5)提出大跨度海底原位洞室大盾构拆解技术,拆解效率提升30%;(6)搭建基于BIM的数字建造平台,施工协同效率提升30%。工程实践表明,以上各项技术有效保障了隧道安全贯通,成果可为类似高难度海底隧道工程提供理论支撑与工程借鉴。

     

    Abstract: The construction of Shantou Bay Subsea Tunnel faces complex extreme working conditions characterized by "large diameter, high water pressure, high-intensity seismic zone, high chloride ion erosion, multiple construction method coordination, and multiple active faults". To address these difficulties, the project has developed a number of key innovative technologies: (1) Establishment of a three-level collaborative detection system of "far-field detection + near-field detection + joint inversion" to achieve refined prediction of adverse geology; (2) Proposal of adaptive design technology for shield machines suitable for composite strata, optimizing the cutterhead, cutters, main drive, and tail seal structure; (3) Development of a "sea surface – tunnel interior" collaborative deep-hole grouting technology for fault fracture zones in the sea area, reducing the impermeability coefficient to 10-7 cm/s; (4) Formation of an integrated seismic resistance and waterproofing technology for high-intensity seismic zones, improving the seismic isolation effect by 30% and achieving zero leakage at joint waterproofing; (5) Pioneering of a large-span in-situ cavern shield machine dismantling technology under the seabed, increasing dismantling efficiency by 30%; (6) Construction of a BIM-based digital construction platform, improving construction coordination efficiency by 30%. Engineering practice shows that these technologies have effectively ensured the safe breakthrough of the tunnel, and the achievements can provide theoretical support and practical reference for similar challenging subsea tunnel projects.

     

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