大纵坡富水地层止水环箍协同盾构参数控制管片上浮技术

Segment Floating Control Technology by Cooperating Water-stop Ring Hoops with Shield Parameters in Water-rich and Unevenly Fractured Strata with Large Longitudinal Slope

  • 摘要: 针对双线盾构隧道下穿建筑集群时土体扰动大、管片上浮严重及建筑沉降超限等问题,依托青岛地铁5号线海云庵站—湖岛站区间工程,综合采用掘进实时监控、盾构参数优化与间隔止水环箍技术,从调控掘进参数、改良同步注浆工艺、设置止水环箍等方面开展现场试验。结果表明,通过控制刀盘扭矩(2 250~2 750 kN·m)、掘进速度(15~20 mm/min)等参数,并配合合理的管片拼装参数,可使隧道高程偏差控制在25 mm以内、水平偏差控制在±20 mm以内,有效抑制管片结构性上浮;采用同步单液浆调控,结合水性环氧树脂与二次补浆形成止水环箍,可使管片竖向位移控制在±3.0 mm以内,建筑沉降最大差异值小于0.1%。

     

    Abstract: To address the problems of significant soil disturbance, severe segment floating, and excessive building settlement when a double-line shield tunnel passes beneath a cluster of exisyed buildings, this study was based on the Haiyun'an-Hudao Station section project of Qingdao Metro Line 5. The combined technologies of real-time tunnelling monitoring, shield parameter optimization, and interval water-stop ring hoops were adopted, and field tests were conducted from aspects including regulating shield tunnelling parameters, improving the synchronous grouting process, and setting water-stop ring hoops. The results showed that the tunnel's elevation deviation and the horizontal deviationis were controlled within 25 ± 20 mm by controlling cutterhead torque (2 250~2 750 kN·m), tunnelling speed (15~20 mm/min) and matching segment assembly, and shield segment floating was avoided effectively. By regulating synchronous grout, water-based epoxy resin, water-stop ring hoops caused by secondary grouting, the vertical displacement of segments is controlled within ±3.0 mm, and the maximum difference in building settlement is less than 0.1%.

     

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