基于RSM的高地温抗分散注浆材料配比优化

Mix proportion optimization of high ground temperature anti-dispersion grouting materials based on RSM

  • 摘要: 为解决高地温动水环境下传统注浆材料易分散、后期力学强度发展受限等工程难题,结合碱激发胶凝材料高温养护环境强度迅速增大特性,以矿渣和赤泥为前驱体,水玻璃为碱激发剂,黄原胶为抗分散剂研制新型碱激发抗分散注浆材料。基于Box-Behnken响应面法(BBD)研究了激发剂质量比、液固比、黄原胶掺量及交互作用对浆液流动度、凝结时间、抗分散性、抗压强度的影响规律,构建了影响因素与响应目标之间的回归模型,多目标优化得到浆液的最佳配比,并进一步分析了最优配比浆液的黏度时变性及结石体交流阻抗谱性能。结果表明:除单因素对响应值显著影响外,部分交互项亦有显著性。各影响因素与响应值之间的关系除流动度采用线性模型外,其余响应均采用二次多项式模型,模型回归系数均超过0.98,模型合理可靠。当激发剂质量比为57%、液固比为1.0、黄原胶掺量为0.55%时,浆液综合性能最优,实测值与预测值相对误差均小于5%,模型预测精度较高。最优配比浆液表现出“前期易泵送、后期快增稠”的指数型黏度增长特征。交流阻抗谱显示,随着养护龄期从3 h增至7 d,体系阻抗谱高频截距增大,表明结构由疏松向致密转变,验证了强度增长机制,也证明该材料具有优异的早强能力。

     

    Abstract: To address the susceptibility of conventional grouting materials to dispersion and their limited long-term strength development under high-ground-temperature and flowing-water conditions, a novel alkali-activated anti-dispersion grouting material was developed by taking advantage of the rapid strength development of alkali-activated binders under high-temperature curing. Ground granulated blast-furnace slag and red mud were used as precursors, sodium silicate solution as the alkali activator, and xanthan gum as the anti-dispersion agent. Based on the Box-Behnken design (BBD), the individual and interactive effects of activator concentration, liquid-to-solid ratio, and xanthan gum dosage on grout fluidity, setting time, anti-dispersion performance, and compressive strength were investigated. Regression models relating the influencing factors to the response variables were established, and the optimal mixture proportion of the grout was determined through multi-objective optimization. The time-dependent viscosity behavior of the optimized grout and the AC impedance spectroscopy properties of the hardened grout were further investigated. The results showed that, in addition to the significant effects of the individual factors on the response variables, several interaction terms were also significant. A linear model was used to describe fluidity, whereas quadratic polynomial models were adopted for the other response variables. The coefficients of determination of all the models exceeded 0.98, indicating that the models were reasonable and reliable. The optimal overall performance of the grout was achieved at an activator concentration of 57%, a liquid-to-solid ratio of 1.0, and a xanthan gum dosage of 0.55%. The relative errors between the measured and predicted values were all less than 5%, demonstrating the high predictive accuracy of the models. The optimized grout exhibited an exponential increase in viscosity, characterized by good pumpability at the early stage and rapid thickening at the later stage. AC impedance spectroscopy showed that, as the curing age increased from 3 h to 7 d, the high-frequency intercept of the impedance spectrum increased, indicating a gradual transition of the internal structure from a loose state to a dense state. This structural evolution verifies the mechanism underlying strength development and demonstrates the excellent early-strength performance of the proposed material.

     

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