蒙华铁路白城隧道马蹄形盾构设计施工关键技术

Key Technologies for Design and Construction of Horseshoe-Shaped Shield Used in Baicheng Tunnel on Menghua Railway

  • 摘要: 蒙华铁路白城隧道作为世界上首次采用马蹄形土压平衡盾构机施工的大断面山岭黄土隧道,针对其始发接收难、掘进难、姿态控制难、出渣难等工程重难点问题,提出了具体的解决方案:(1)始发段采用C40明洞结构代替常规地铁所使用的盾构始发专用反力架提供反力的技术方案,利用人工钻爆法大管棚端头加固代替常规的端头加固,采用型钢套拱密封代替端墙和帘布橡胶密封,缩短始发时间,节省圬工。(2)接收段在洞口修筑八字形挡墙,替代常规地铁施工中围护结构和洞口段加固作业,设置洞门钢环并密封,保证盾构安全接收。(3)组合式旋转刀盘结合盲区处理技术中的高压水刀喷射装置和盾体切刀较好处理了老黄土地层掘进难题。(4)刀盘翻转纠偏配合打土泵、配重块纠偏以解决姿态控制难题。(5)以3%原液浓度、15%注入率的泡沫和水作为主要改良介质的渣土改良技术和优化后的连续皮带机不间断出渣技术配合改善了出渣难题。

     

    Abstract: The Baicheng Tunnel on the Menghua Railway, as the world's first large-section mountain loess tunnel constructed with a horseshoe-shaped earth pressure balance shield machine, faces key engineering challenges in launching and receiving, excavation, posture control, and muck removal, etc. In view of this, specific solutions are proposed: (1) For the launching section, the C40 opencut structure is used instead of the conventional shield launching reaction frame used in subways to provide reaction force, the large pipe shed is used for end reinforcement instead of conventional end reinforcement, and steel arch casing and sealing is used instead of end wall and curtain rubber sealing to shorten the launching time and save masonry works. (2) For the receiving section, a splayed retaining wall is constructed at the portal to replace the conventional enclosure structure and reinforcement works in subway engineering, and a steel ring is set up and sealed at the portal to ensure the safe receiving of the shield. (3) The combined rotary cutter head + the high-pressure water jet device for blind area treatment + shield cutters solve the excavation problem in the old loess stratum. (4) The cutter head overturn correction combined with the mortar pumping and counterweight block can solve the problem of posture control. (5) The muck conditioning technology using foam and water with 3% original solution concentration and 15% injection rate as the main improvement medium and the uninterrupted muck removal technology with optimized continuous belt conveyor improve the muck removal problem.

     

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