盾构隧道同步双液注浆技术研究与应用

Study and Application of Dual-component Synchronous Grouting Technology in Shield Tunnelling

  • 摘要: 盾构隧道同步双液注浆技术还不成熟,施工中存在较多难题。为此,开展双液浆配合比试验,提出浆液性能指标建议值,同时研发新型注浆设备,总结施工技术要点,并通过工程实践验证技术效果。结果表明:水玻璃主要提供早期强度,水灰比主要影响后期强度,双液浆稳定性和结石率较好;双液浆性能指标需依据水文地质、变形控制要求、设备构造等因素进行选择,并相应调整配合比;同步制浆与储浆台车能避免A液质损,注浆系统自动清洗功能可有效降低堵管风险,流量监测方法可降低配合比偏差;双液浆注浆量充填系数可取1.2~1.3,注浆压力应大于注浆点处水土压力0.05~0.1 MPa;双液浆可控制管片上浮量在5 mm左右,轴线偏差在±50 mm内,经探地雷达测试,浆体密实度在99.93%以上。

     

    Abstract: The dual-component synchronous grouting technology for shield tunnels is still immature and faces many challenges during construction. Therefore, experiments on dual-component grout mix proportions were conducted,recommended performance index values for grouting materials were proposed, new grouting equipment was developed, key construction technical points were summarized, and the technical effectiveness was verified through engineering practice. The results show that sodium silicate mainly provides early strength, while the water-cement ratio mainly affects the later strength. The dual-component grout exhibits good stability and concretion rate. The selection of dual-component grout parameters should be based on factors such as hydrogeological conditions, deformation control requirements, and equipment structure, with the mix ratio adjusted accordingly. Synchronous grouts preparation and storage trolley can avoid the degradation of Component A, and the automatic cleaning function of the grouting system effectively reduces the risk of pipe blockage. The flow monitoring method can reduce mix ratio deviations. The filling coefficient of the dual-component grout can be between 1.2 and 1.3, and the grouting pressure should be greater than the water-soil pressure at the grouting point by 0.05~0.1 MPa. The dual-compnent grout can control the segment uplifting within 5 mm, and the axis deviation within ±50 mm. Ground penetrating radar tests showed that the grout density exceeded 99.93%.

     

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