Study on Rock Breaking Mechanism of Undercutting Cutter at Precut Slot on Free Surface

  • 摘要: 为提高底切滚刀铣削破碎硬岩性能、降低其破岩载荷,建立预割缝下底切滚刀铣削破碎硬岩数值模型,研究不同铣削厚度和割缝参数(割缝间距、割缝深度)组合对底切滚刀破岩性能的影响规律,揭示预割缝对底切滚刀破岩的影响机制。结果表明,割缝间距和滚刀直径相同时滚刀铣削预割缝条件下的岩石可以等效为滚刀铣削无侧限压力岩石,与无割缝岩石相比截割力减小率降低超30%;底切滚刀铣削厚度和割缝间距的匹配关系对破岩比能的影响显著,在最佳破岩比能时其组合关系为截深20 mm、割缝间距100 mm;分析岩屑分形维数和破岩比能之间的关系,比能耗随着分形维数的增加呈线性增大。

     

    Abstract: In order to enhance the performance of undercutting cutter in breaking hard rock and reduce rock breaking load, the numerical model for hard rock breaking by undercutting cutter at precut slot has been created to investigate how various combinations of cutting thickness values and slotting parameters (slot spacing, slot depth) will affect the rock breaking performance of undercutting cutter, and the mechanism by which precut slot affects the rock breaking process of undercutting cutter has been revealed. As the study results indicate, when the slot spacing is equal to the cutter diameter, the rock with precut slot can be equivalent to a rock with unconfined compression, and the cutting force is reduced by over 30% as compared with cutting an unslotted rock. Besides, the matching relation between cutting thickness of undercutting cutter and slot spacing will significantly affect the specific energy of rock breaking. To achieve the optimum specific energy of rock breaking, the cutting depth and slot spacing are 20 mm and 100 mm respectively. In addition, the relation between fractal dimension of rock debris and specific energy of rock breaking has been established, i.e. the specific energy consumption increases linearly as the fractal dimension increases

     

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