Abstract With a total length of about 22 km, Tianshan Shengli Tunnel on Urumqi-Yuli Expressway is currently the longest expressway tunnel under construction in the world. It adopts the construction scheme of "3 tunnels (2 D&B main tunnels and 1 TBM-driven middle pilot tunnel) + 4 shafts", which is characterized by great construction difficulty and high technical standard requirements. The tunnel construction is faced with technical challenges such as TBM passing through large fault fracture zones, long-distance construction ventilation in three tunnels, deep and large shaft construction and logistics organization in two-main tunnel construction assisted by middle pilot tunnel.In the parallel three-tunnel method design of Tianshan Shengli Tunnel, the TBM-driven middle pilot tunnel can not only play the role of advanced pilot tunnel, but also assist the construction of the two main tunnels and speed up the construction progress. For the middle pilot tunnel, the TBM excavation diameter is 8.4 m, and the initial support is designed as 100% force-bearing capacity in construction period, which can meet the requirements for two-way material transportation, ventilation and belt mucking in the pilot tunnel. Vault suspension scheme is adopted for the continuous belt conveyor, which can reduce the impact on the material flow organization in the cross passages. Multifunctional service vehicles (MSVs) independently developed by CCCC Group are used for the transportation of TBM materials and prefabricated inverted arch blocks, which can realize double-headed driving. TBM will pass through two large fault fracture zones F6 and F7. According to the stability of the surrounding rock at the tunnel face, the targeted treatment measures would be adopted. If necessary, the scheme of "steel segment + extruded concrete" shall be used for the initial support. In case of serious machine jamming or rock collapse, the heading expansion excavation method or bypass heading method shall be used. Tianshan Shengli Tunnel adopts phased forced ventilation option, and the ventilation mode is designed in stages with the change of tunnel construction stage. The fans and air pipes used are imported ones, and a ventilation management team is set up to strengthen ventilation management and ensure ventilation quality. Highly mechanized construction is used for the two D&B main tunnels, the application of equipment such as three-arm rock drilling jumbo and wet shotcrete machine is promoted, so as to reduce the number of workers and labor intensity, and improve work efficiency. The deep shafts of Tianshan Shengli Tunnel are constructed by short-section excavation and lining mixed operation method, and the initial support is lined by formwork pouring concrete, so as to realize safe and rapid excavation. According to the research results, the construction technology scheme for Tianshan Shengli Tunnel can meet the needs of tunnel construction. The research results can be directly used to guide the construction of Tianshan Shengli Tunnel, and provide reference for the construction of extra long highway tunnels in high-altitude areas.
Abstract：
With a total length of about 22 km, Tianshan Shengli Tunnel on Urumqi-Yuli Expressway is currently the longest expressway tunnel under construction in the world. It adopts the construction scheme of "3 tunnels (2 D&B main tunnels and 1 TBM-driven middle pilot tunnel) + 4 shafts", which is characterized by great construction difficulty and high technical standard requirements. The tunnel construction is faced with technical challenges such as TBM passing through large fault fracture zones, long-distance construction ventilation in three tunnels, deep and large shaft construction and logistics organization in two-main tunnel construction assisted by middle pilot tunnel.In the parallel three-tunnel method design of Tianshan Shengli Tunnel, the TBM-driven middle pilot tunnel can not only play the role of advanced pilot tunnel, but also assist the construction of the two main tunnels and speed up the construction progress. For the middle pilot tunnel, the TBM excavation diameter is 8.4 m, and the initial support is designed as 100% force-bearing capacity in construction period, which can meet the requirements for two-way material transportation, ventilation and belt mucking in the pilot tunnel. Vault suspension scheme is adopted for the continuous belt conveyor, which can reduce the impact on the material flow organization in the cross passages. Multifunctional service vehicles (MSVs) independently developed by CCCC Group are used for the transportation of TBM materials and prefabricated inverted arch blocks, which can realize double-headed driving. TBM will pass through two large fault fracture zones F6 and F7. According to the stability of the surrounding rock at the tunnel face, the targeted treatment measures would be adopted. If necessary, the scheme of "steel segment + extruded concrete" shall be used for the initial support. In case of serious machine jamming or rock collapse, the heading expansion excavation method or bypass heading method shall be used. Tianshan Shengli Tunnel adopts phased forced ventilation option, and the ventilation mode is designed in stages with the change of tunnel construction stage. The fans and air pipes used are imported ones, and a ventilation management team is set up to strengthen ventilation management and ensure ventilation quality. Highly mechanized construction is used for the two D&B main tunnels, the application of equipment such as three-arm rock drilling jumbo and wet shotcrete machine is promoted, so as to reduce the number of workers and labor intensity, and improve work efficiency. The deep shafts of Tianshan Shengli Tunnel are constructed by short-section excavation and lining mixed operation method, and the initial support is lined by formwork pouring concrete, so as to realize safe and rapid excavation. According to the research results, the construction technology scheme for Tianshan Shengli Tunnel can meet the needs of tunnel construction. The research results can be directly used to guide the construction of Tianshan Shengli Tunnel, and provide reference for the construction of extra long highway tunnels in high-altitude areas.
WANG Shuaishuai1 MAO Jinbo2 ZHANG Binbin2 Li Yalong2 ZHAO Honggang2
.General Construction Technology Scheme of Tianshan Shengli Tunnel on Urumqi-Yuli Expressway[J] MODERN TUNNELLING TECHNOLOGY, 2022,V59(1): 55-68
2022, Vol. 59 