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MODERN TUNNELLING TECHNOLOGY 2025, Vol. 62 Issue (3) :160-169    DOI:
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Optimization Study on the Support Structure of a Tunnel in Carbonaceous Phyllite Using Physical Model Tests
(1. Power China Huadong Engineering Corporation Limited, Hangzhou 311122; 2. Zhejiang Huadong Geotechical Investigation & Design Institute Co., Ltd., Hangzhou 310014; 3. State Key Laboratory of Geohazard Prevention and Geoenvironment Protection,Chengdu University of Technology, Chengdu 610059)
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Abstract Tunnel construction in fractured and loose soft rock strata often leads to severe deformation and localized collapses, posing serious threats to construction safety and significantly delaying project progress. The current classification system for highway tunnel surrounding rock and the corresponding support structure design parameters are inadequate to effectively address such deformation challenges. Therefore, research on the optimization of support structures for surrounding rock is urgently needed. This study focuses on a section with Class V surrounding rock in a carbonaceous phyllite tunnel. A 1:80 scale physical model test was conducted, for which a custom-designed model box and measurement system were developed. The study systematically investigated three categories of support structure parameters: thickness of shotcrete, spacing of steel arch supports, and thickness of secondary lining. The test results show that all three factors significantly affect surrounding rock stability. The optimal configuration—30 cm shotcrete thickness, 64 cm steel arch spacing, and 64 cm secondary lining thickness—can effectively control ongoing deformation of the surrounding rock while ensuring the safety and economic efficiency of the support structure.
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WANG JingYong1
2 WANG Ping2 YANG Jin2 JI Feng3
KeywordsTunnel engineering   Carbonaceous phyllite   Physical model test   Support structure optimization     
Abstract: Tunnel construction in fractured and loose soft rock strata often leads to severe deformation and localized collapses, posing serious threats to construction safety and significantly delaying project progress. The current classification system for highway tunnel surrounding rock and the corresponding support structure design parameters are inadequate to effectively address such deformation challenges. Therefore, research on the optimization of support structures for surrounding rock is urgently needed. This study focuses on a section with Class V surrounding rock in a carbonaceous phyllite tunnel. A 1:80 scale physical model test was conducted, for which a custom-designed model box and measurement system were developed. The study systematically investigated three categories of support structure parameters: thickness of shotcrete, spacing of steel arch supports, and thickness of secondary lining. The test results show that all three factors significantly affect surrounding rock stability. The optimal configuration—30 cm shotcrete thickness, 64 cm steel arch spacing, and 64 cm secondary lining thickness—can effectively control ongoing deformation of the surrounding rock while ensuring the safety and economic efficiency of the support structure.
KeywordsTunnel engineering,   Carbonaceous phyllite,   Physical model test,   Support structure optimization     
Cite this article:   
WANG JingYong1, 2 WANG Ping2 YANG Jin2 JI Feng3 .Optimization Study on the Support Structure of a Tunnel in Carbonaceous Phyllite Using Physical Model Tests[J]  MODERN TUNNELLING TECHNOLOGY, 2025,V62(3): 160-169
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