大断面土压平衡矩形顶管多刀盘实测扭矩参数研究

Study on Measured Torque Parameters of Large-Section Rectangular EPB Pipe Jacking Machine with Multiple Cutterheads

  • 摘要: 矩形顶管机通常配置多个刀盘对开挖面土体进行分区切削顶进。不同位置刀盘扭矩配置参数直接决定了矩形顶管机的掘进效率与安全。文章以包头市经三路地下综合管廊顶管隧道为工程背景,采用理论分析、现场实测等方法,针对顶进过程中的不同位置刀盘实测扭矩变化规律及扭矩配置问题进行研究,得到以下结论:刀盘与土体的摩擦是刀盘扭矩的主要影响因素;刀盘扭矩实测值与计算值较为接近,实测扭矩随顶进距离呈动态波动变化;三组刀盘扭矩值大小不等,其中,第一组1号中心大刀盘扭矩最大,第三组次之,第二组最小;第一组1号中心大刀盘额定扭矩值约为扭矩实测值的1.36倍,第二组小刀盘额定扭矩值约为实测扭矩值的3.11倍,第三组小刀盘额定扭矩值约为实测扭矩值的2.8倍,小刀盘额定扭矩值安全储备设置较高,可通过适当降低小刀盘额定扭矩值进行优化。

     

    Abstract: A rectangular pipe jacking machine is usually equipped with multiple cutterheads to cut and jack the soil mass on the excavation face by zoning. The torque setting parameters of cutterheads in different positions directly affect the excavation efficiency and safety of rectangular pipe jacking machines. Taking the pipe jacking construction of the Jingsan Road underground utility tunnel in Baotou as the engineering background, this paper uses various methods such as theoretical analysis and field measurement to study the changing pattern of the measured torques of cutterheads in different positions and the relevant torque settings during the jacking process. The conclusions are drawn as follows: the friction between the cutterhead and the soil mass mainly affects the torque of the cutterhead;the measured torque values of the cutterheads are close to the calculated values, and the former fluctuates dynamically with the jacking distance; the torques of three groups of cutterheads are of different values, of which the torque of the No.1 central large cutterhead in the first group is the largest, while that in the third group is the second and that in the second group is the smallest; the rated torque value of the No.1 central large cutterhead in the first group is about 1.36 times the measured torque value, while that of the small cutterheads in the second group is about 3.11 times the measured value, and that of the small cutterheads in the third group is about 2.8 times the measured value.The safety reserve setting of the rated torque value of the small cutterheads is quite high, and optimization could be achieved by appropriately reducing the rated torque value of the small cutterheads.

     

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