全断面隧道掘进机锥面刀盘滚刀破岩机制研究

A Study on the Rock-breaking Mechanism of Disc Cutters on Cone Cutterhead of Full-face Tunnel Boring Machines

  • 摘要: 为揭示全断面隧道掘进机(TBM)锥面刀盘的滚刀破岩机制,明确滚刀安装排布对岩石破碎效果的影响规律,在对锥面刀盘多台阶悬切破岩模式分析的基础上,基于颗粒离散元方法构建锥面刀盘滚刀破岩数值模型并进行试验验证,开展锥面刀盘“平-锥”过渡区域滚刀破岩过程的数值模拟研究。研究结果表明:锥面刀盘锥区滚刀的破岩本质为临空面辅助破岩,破岩效果受到盘面锥角、滚刀间距、滚刀安装倾角的共同影响;为提高锥面刀盘破岩效率,可适当增大盘面锥角、减小锥区滚刀间距、增大滚刀安装倾角使锥区“斜刀正装”;对于抗压强度为180 MPa的极硬花岗岩,为确保高效破岩,建议盘面锥角为25°,锥区滚刀间距不大于70 mm,滚刀安装倾角与盘面锥角接近。

     

    Abstract: To reveal the rock-breaking mechanism of disc cutters on cone cuttehead of full-face tunnel boring ma? chines (TBM) and verify the influence pattern of the installation arrangement of the disc cutters on the rock-breaking effect, this paper constructs a numerical model of disc cutters on cone cutterhead based on the particle discrete element method, carries out experiments for verification, and conducts a numerical simulation study of the rock-breaking process of disc cutters on cone cutterhead "flat-conical" transition area, based on the analysis of the multi-stage suspension cutting and rock breaking mode of the cone cutterhead. The results show that the rock-breaking of the disc cutters in the conical area is in nature the free-face supported rock-breaking, with the breaking effect jointly influenced by the conical angle of the cutter head, the cutter spacing, and the cutter inclination angle. To improve the rock-breaking efficiency of the cutters, it is advisable to increase the conical angle of the cutter head, reduce the spacing between the cutters in the conical area, and raise the installed angle of the cutters to achieve the "erect in? stallation of oblique cutters" in the conical area. For extremely hard granite with a compressive strength of 180 MPa,the study suggests that the conical angle of the cutter head should be 25°, with the spacing between the cutters in the conical area no more than 70 mm, and the installed inclination of the cutters close to the conical angle of the cutter head.

     

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