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For large cross-section tunnels constructed with roadheaders, the coordination of multiple construction procedures often relies heavily on operational experience, leading to low efficiency and difficulties in settlement control. To address these challenges, and based on the Changshui Airport Tunnel project along the Chongqing-Kunming High-Speed Railway, this study proposes an intelligent optimization framework that integrates excavation efficiency prediction, settlement early warning, and multi-procedure parameter optimization. First, multi-source monitoring data were temporally and spatially aligned to develop a LightGBM-based prediction model enhanced with Bayesian optimization for excavation efficiency, and a Multi-LSTM vault settlement prediction model incorporating geological conditions, construction procedure features, and dynamic face advancement. The results show that the two models achieve coefficients of determination of 0.77 and 0.94, respectively, accurately mapping relationships among construction parameters and geotechnical properties. Furthermore, the NSGA-Ⅱ multi-objective optimization algorithm was adopted to conduct coordinated optimization of key construction parameters, including cyclic advance length, support duration, and support strength. The results indicate that under typical karst geological conditions, the optimized strategies improve tunneling efficiency by an average of 34.6% while reducing settlement by an average of 23.1%.
To clarify the strengthening mechanism of corrugated plates on the mechanical behavior of longitudinal segmental joints in shield tunnels, a refined three-dimensional finite element model incorporating corrugated plate joints was established. The numerical model was validated using full-scale test results. The enhancement effects of corrugated plate reinforcement on the bending stiffness and ultimate bearing capacity of segmental joints were investigated. Moreover, the influence of axial force, reinforcement timing, and corrugated plate joint configuration on the mechanical performance of reinforced joints was examined. The results indicate that the proposed numerical model can accurately simulate the nonlinear mechanical behavior of corrugated-plate-reinforced longitudinal joints subjected to combined compression and bending, demonstrating good agreement with experimental observations. Under negative bending moments, corrugated plate reinforcement increases the ultimate bending capacity by 29.4%, while the bending stiffness in the elastic-plastic stage and at ultimate failure is enhanced by 101.8% and 40.5%, respectively. When a double-row bolt connection is adopted, the ultimate bending capacity is only 2.6% lower than that of fully welded corrugated plates, and is 31.1% higher than that of a single-row bolt connection. It is therefore recommended to prioritize the double-row bolt configuration to prevent failure at the corrugated plate-segment interface.