泡沫剂对土压平衡盾构主要掘进参数的影响研究

Study on the Effect of Foam Agent on the Main Tunnelling Parameters of Earth Pressure Balanced Shields

  • 摘要: 为实现土压平衡盾构快速高效掘进,文章依托厦门地铁2号线3标湿地公园站—五缘湾站区间盾构施工,进行盾构主要掘进参数的影响因素研究,分析了泡沫剂参数与盾构掘进参数的内在关系。通过4种泡沫剂的室内配比试验,并结合现场试验,研究泡沫剂浓度、气液比和泡沫注入比对改良土体的内摩擦角和容重的影响。结果表明,泡沫剂浓度增大1%,渣土内摩擦角减小约2.43°;泡沫剂各参数对刀盘扭矩影响程度是泡沫浓度>泡沫流量>膨胀率,对盾构推力影响程度是泡沫浓度>膨胀率>泡沫流量,泡沫浓度对两个掘进参数的影响都最大。当采用改变泡沫系统参数来改善掘进状况时,优先选择改变与掘进参数具有显著线性关系的泡沫浓度,来控制盾构推力和刀盘扭矩达到合理的数值范围,保证盾构安全、顺利掘进。在该工程施工中,泡沫浓度每提高1%,盾构推力平均减小约1 710 kN,刀盘扭矩平均减小约316 kN?m。

     

    Abstract: In order to achieve fast and efficient excavation of earth pressure balanced shield, the influencing fac? tors of the main tunnelling parameters of the shield are researched and the intrinsic relationship between the foam agent parameters and shield tunnelling parameters is analyzed based on the shield construction of the Wetland Park station -Wuyuanwan station running tunnel of Xiamen Metro Line 2, Lot 3. Through lab proportioning tests of four foam agents and in combination with field tests, the effects of foam agent concentration, gas-liquid ratio and foam injection ratio on the internal friction angle and bulk density of the improved soils are studied. The results show that when the concentration of the foam agent increases by 1%, the internal friction angle of the soils decreases by about 2.43°; the influence degree of each parameter of foam on the cutterhead torque is foam concentration > foam flow rate > expansion rate, and the influence degree on shield thrust is foam concentration > expansion rate > foam flow rate, with foam concentration having the greatest influence on both tunnelling parameters. When the parameters of the foam system are changed to improve the tunnelling condition, it is preferred to select the foam concentration,which has a significant linear relationship with the tunneling parameters, so as to control the shield thrust and cutterhead torque to a reasonable range, to ensure the safe and smooth tunnelling of the shield. For each 1% increase in foam concentration during the construction of the project, the average reduction in shield thrust is about 1,710 kN and that in cutterhead torque is about 316 kN?m.

     

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