双层盾构隧道内部预制拼装车道结构拼装偏差分析及对策

Analysis of and Countermeasures against the Assembly Deviations of Prefabricated and Assembled Lane Structure in Double-deck Shield-driven Tunnels

  • 摘要: 盾构隧道为纵向柔性结构,存在错台、轴线偏差等现象,与预制化高精度施工要求相驳。通常结合盾构隧道同步施工工艺,通过现浇带、找平层来修正、消除盾构变形偏差,即形成“主体预制+少量现浇”的整体式预制拼装结构。但是,盾构隧道内部空间十分有限,过多的现浇带、过厚的找平层,不仅经济性、时效性差,还占用宝贵的内部空间。所以,需合理设置现浇带、找平层,使其既能满足消除盾构隧道纵向不均匀变形的需求,又不过多地占用空间。因此,文章基于上海诸光路通道实测轴线偏差值及相关文献资料,分析盾构隧道纵向不均匀变形的特征,并结合施工工艺,得出盾构隧道内预制拼装车道结构消除盾构隧道纵向不均匀变形的合理方案,以及合理的找平层厚度取值。结果表明:上层预制车道结构通过现浇植筋基座消除绝大部分的盾构隧道纵向不均匀变形,少量纵向不均匀变形及拼装偏差由找平层来消除;下层预制车道结构通过找平层消除盾构隧道纵向不均匀变形及拼装偏差;上、下层预制车道结构合理的找平层厚度取值分别为100 mm和130 mm。

     

    Abstract: A shield-driven tunnel is a longitudinal flexible structure prone to such issues as dislocation and axis deviation, which are contrary to the requirements for high precision in prefabricated construction. In view of this, the common practice is to correct and eliminate shield tunnel deformation-induced deviations by means of cast-inplace strips and leveling layers in conjunction with the synchronous construction process in shield tunnelling. In other words, it is to form a monolithic prefabricated and assembled structure of "prefabricated main body + small amount of cast-in-place component". However, the space inside the shield-driven tunnel is so limited that excessive cast-in-place strips and over-thick leveling layers are not economical or time-efficient, and would also take up valuable internal space. Therefore, the cast-in-place strips and leveling layers should be set up in a reasonable manner so that they meet the need to eliminate longitudinal uneven deformations in shield-driven tunnels without taking up too much space. In light of this, this paper analyzes the characteristics of longitudinal uneven deformations in shield-driven tunnels based on the measured axis deviations in Shanghai Zhuguang Road tunnel and extant relevant literatures, and combined with the construction process it proposes a reasonable solution to eliminate longitudinal uneven deformations in shield tunnels with prefabricated and assembled lane structures, as well as a reasonable value for the thickness of the leveling layer. The results show that as for the upper prefabricated lane structure, the cast-in-place concrete base with bonded rebars could eliminate most of longitudinal uneven deformations in shielddriven tunnels, while leveling layers could eliminate a small amount of longitudinal uneven deformations and assembly deviations. For the lower prefabricated lane structure, longitudinal uneven deformations and assembly deviations in the shield-driven tunnel could be eliminated with leveling layers. The reasonable thickness of leveling layer for the upper and lower prefabricated lane structures is 100 mm and 130 mm respectively.

     

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