乌尉高速天山胜利隧道总体施工技术方案

General Construction Technology Scheme of Tianshan Shengli Tunnel on Urumqi-Yuli Expressway

  • 摘要: 乌尉高速天山胜利隧道全长约22 km,是目前全世界在建最长的高速公路隧道,采用“3洞(2主洞钻爆法开挖+1中导洞TBM)+4竖井”的建设方案,施工难度大,技术标准要求高,隧道施工面临TBM穿越大断层破碎带、三洞法隧道长距离通风、深大竖井施工以及中导洞辅助两主洞施工物流组织等技术难题。天山胜利隧道采用平行三洞法设计,TBM中导洞不仅起到超前导洞的作用,而且可以辅助两主洞施工,加快施工进度。中导洞TBM开挖直径为8.4 m,采用初期支护施工期100%承载设计,可以满足洞内双向物料运输、通风及皮带出渣设备的要求。连续皮带机采用拱顶悬吊方案,可以减少对横通道物流组织影响,TBM物料和预制仰拱块的运输选用中交集团自主研发的多功能胶轮车MSV,可实现双头驾驶。TBM穿越F6及F7两条大断层破碎带,根据掌子面围岩稳定性,采用分级处理,必要时初期支护采用“钢管片+压注混凝土”的支护形式,当出现严重卡机或塌方时,应采用扩挖导坑法技术或迂回导坑法处理技术。天山胜利隧道采用分阶段压入式通风,通风方式随隧道施工阶段的变化采用分阶段设计,风机选用进口风机、风管,成立通风管理班组,加强通风管理,保障通风质量。两主洞采用钻爆法施工,高度机械化推广三臂凿岩台车以及湿喷台车等设备的应用,减少了人员数量,降低了劳动强度,提高了作业效率。天山胜利隧道深竖井采用短段掘砌混合作业法施工,初期支护采用模注混凝土衬砌,实现安全、快速掘进。研究表明,天山胜利隧道采用的施工技术方案可以满足隧道建设的需要,研究成果可以直接指导天山胜利隧道施工,并为其他高海拔地区特长公路隧道施工提供一定的借鉴。

     

    Abstract: With a total length of about 22 km, Tianshan Shengli Tunnel on Urumqi-Yuli Expressway is currently the longest expressway tunnel under construction in the world. It adopts the construction scheme of "3 tunnels (2 D&B main tunnels and 1 TBM-driven middle pilot tunnel) + 4 shafts", which is characterized by great construction difficulty and high technical standard requirements. The tunnel construction is faced with technical challenges such as TBM passing through large fault fracture zones, long-distance construction ventilation in three tunnels, deep and large shaft construction and logistics organization in two-main tunnel construction assisted by middle pilot tunnel.In the parallel three-tunnel method design of Tianshan Shengli Tunnel, the TBM-driven middle pilot tunnel can not only play the role of advanced pilot tunnel, but also assist the construction of the two main tunnels and speed up the construction progress. For the middle pilot tunnel, the TBM excavation diameter is 8.4 m, and the initial support is designed as 100% force-bearing capacity in construction period, which can meet the requirements for two-way material transportation, ventilation and belt mucking in the pilot tunnel. Vault suspension scheme is adopted for the continuous belt conveyor, which can reduce the impact on the material flow organization in the cross passages. Multifunctional service vehicles (MSVs) independently developed by CCCC Group are used for the transportation of TBM materials and prefabricated inverted arch blocks, which can realize double-headed driving. TBM will pass through two large fault fracture zones F6 and F7. According to the stability of the surrounding rock at the tunnel face, the targeted treatment measures would be adopted. If necessary, the scheme of "steel segment + extruded concrete" shall be used for the initial support. In case of serious machine jamming or rock collapse, the heading expansion excavation method or bypass heading method shall be used. Tianshan Shengli Tunnel adopts phased forced ventilation option, and the ventilation mode is designed in stages with the change of tunnel construction stage. The fans and air pipes used are imported ones, and a ventilation management team is set up to strengthen ventilation management and ensure ventilation quality. Highly mechanized construction is used for the two D&B main tunnels, the application of equipment such as three-arm rock drilling jumbo and wet shotcrete machine is promoted, so as to reduce the number of workers and labor intensity, and improve work efficiency. The deep shafts of Tianshan Shengli Tunnel are constructed by short-section excavation and lining mixed operation method, and the initial support is lined by formwork pouring concrete, so as to realize safe and rapid excavation. According to the research results, the construction technology scheme for Tianshan Shengli Tunnel can meet the needs of tunnel construction. The research results can be directly used to guide the construction of Tianshan Shengli Tunnel, and provide reference for the construction of extra long highway tunnels in high-altitude areas.

     

/

返回文章
返回