TBM渣石真实形状重构及运载过程模拟

Numerical Reconstruction of TBM Muck with Real Shape and Numerical Simulation of Muck Transfer Process

  • 摘要: 开槽数、刀盘转速和颗粒形状是影响TBM渣石运输能力和稳定性的主要因素。在TBM渣石运输研究中通常将渣石简化为刚性球形颗粒,从而忽略了颗粒实际形状对运载过程的影响。为了在数值模拟中模拟TBM渣石的真实形状,采用了近景摄影、颗粒形状定量分析提取了真实渣石的颗粒形状特征。依据颗粒形状特征,利用颗粒重构技术对具有真实颗粒形状的渣石进行三维重构,并将重构渣石形态导入离散元软件程序,生成具有不规则形状的真实渣石集合,构建了TBM渣石运载模型,实现了具有真实颗粒形状特征渣石的三维运输过程模拟。除此以外,通过提出的数值模拟方法定量分析TBM刀盘的转速和开槽个数对于TBM渣土转运能力的影响,研究结果对实际工程中TBM的刀盘开槽个数设计以及渣石转运的TBM操作具有一定指导意义。

     

    Abstract: The numbers of mucking chute, revolutions per minute (RPM) and muck shapes are important factors that affect the muck transfer ability and stability of TBM. In the research of TBM muck transportation, the muck is usually simplified as rigid spherical particles, thus ignoring the influence of the real shape of the particles on the transportation process. In order to simulate the real shapes of TBM muck in the numerical simulation, this paper used close-range photogrammetry, quantitative analysis of particle shapes to extract the particle shape characteristics of real muck. According to the characteristics of particle shape, the muck with real particle shape was reconstructed in three dimensions using particle reconstruction technology. Then, the reconstructed mucks were imported into the discrete element software program to generate a collection of real muck with irregular shapes. A TBM muck transfer model was constructed, and a three-dimensional simulation of TBM muck transfer process was conducted. Otherwise,the influence of RPM and the numbers of mucking chute on the muck transfer capacity of TBM was quantitatively analyzed through the proposed numerical simulation method. The research results have certain guiding significance for the design of the numbers of mucking chute of TBM in the actual project and the TBM operation of the muck transfer.

     

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