超大直径盾构始发段同步注浆技术研究与应用

Study and Application of Synchronous Grouting Techniques in the Launching Section of an Extra-Large Diameter Shield Tunnel

  • 摘要: 盾构掘进过程中会在管片环和周围地层之间形成空隙,从而影响到地层稳定性和隧道管片结构安全性。文章结合南京纬三路过江通道工程始发段的地质特性和同步注浆要求,对单液惰性注浆材料进行了试验,研究了不同胶砂比条件下浆液的工作性能和抗压强度指标。试验结果表明:胶砂比大于0.55的砂浆的工作性能均能满足同步注浆要求。综合考虑强度要求及经济性等原因,决定采用D4组配合比的单液惰性注浆浆液。盾构掘进过程中,地表沉降监测值均在设定的报警值范围之内,证明同步注浆达到预期效果。

     

    Abstract: During shield tunnelling gaps will emerge between segment rings and surrounding rock, which will affect rock stability and structural safety of the segment. In this paper, considering the geological characteristics and synchronous grouting requirements of the Najing Weisan Road river-crossing tunnel, a test was carried out regarding one-component inert grouting material to study the working capacity and compression strength of grouts with different cement/sand ratios. The test results show that the grout working capacity meets the requirements of synchronous grouting if its cement/sand ratio is over 0.55. Considering strength requirements and economical factors, the one-component inert grout with a mix proportion of group D4 was ultimately adopted. The monitored surface settlements were not beyond the alarm range during shield tunnelling, which proves that the synchronous grouting achieved the expected results.

     

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