福州地铁过江通道泥水盾构弃浆在壁后注浆材料中的再利用

Recycle Application of the Shield Waste Slurry in Backfill Grouting Material: A Case Study of a Slurry Shield Tunnelling in the River-crossing Fuzhou Metro

  • 摘要: 采用泥水盾构掘进隧道会产生大量的废弃泥浆,其处理和运输不仅需花大量的费用,还有可能产生严重的环境污染问题。基于此,文章以福州地铁厚庭—桔园洲区间隧道泥水盾构下穿乌龙江施工为例,研究了利用泥水盾构废弃泥浆配制壁后注浆材料的可行性,采用正交试验对影响砂浆性质的水胶比、粉灰比、砂胶比、泥浆比重4个因素进行了综合优化,并探讨了它们对壁后注浆材料的影响规律。结果表明:(1)水胶比和泥浆比重是影响壁后注浆砂浆稠度、流动度和泌水率的主要因素;(2)水胶比和粉灰比是影响其凝结时间的主要因素;(3)水胶比、胶砂比和泥浆的比重是影响砂浆密度的主要因素;(4)通过控制泥浆比重和水胶比可以配制出工作性能和强度性能良好的壁后注浆材料。

     

    Abstract: A large amount of waste slurry would be generated in slurry shield tunnelling, and it will result in high cost of handling and transportation, even more serious pollution problem. Based on the Houting-Juyuan running tunnel section of the Fuzhou metro, which was driven by a slurry shield underneath the Wulong River, it studied the feasibility to prepare the backfilling grouting material with waste slurry generated from slurry shield excavation, optimized the four factors affecting mortar performance by the orthogonal test, discussed the effect law of water-cement ratio, flyash-cement ratio, cement-sand ratio and specific gravity of slurry on backfilling grouting material. The results show: 1) water-cement ratio and specific gravity of slurry are the main factors affecting mortar consistency, fluidity and bleeding rate; 2) water-cement ratio and flyash-cement ratio are the main factors affecting setting time; 3)water-cement ratio, cement-sand ratio and specific gravity of slurry are the main factors affecting mortar density; 4)by controlling specific gravity of slurry and water-cement ratio the backfilling grouting material can be prepared with good working and strength performances.

     

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